injection molded pallets
- products range
injection molded pallets
Engineered for Strength, Durability & Efficiency
Kusum Group’s Injection Molded Pallets are designed to meet the demanding needs of modern logistics and supply chains. Manufactured from premium-grade polymers using advanced injection molding technology, these pallets ensure superior strength, consistent quality, and long service life.
Built to perform under heavy loads, they provide exceptional impact resistance, dimensional stability, and durability—making them ideal for diverse industrial applications. Resistant to moisture, chemicals, and pests, they meet global hygiene standards, ensuring safety and cleanliness in sectors such as food, pharmaceuticals, and electronics.
- our products range
injection molded pallets
At Kusum Group, our Injection Molded Pallets are designed to meet the rigorous demands of modern supply chains with precision, durability, and efficiency. Manufactured using advanced injection molding technology, these pallets offer consistent quality and structural integrity, making them an ideal solution for industries requiring high performance under heavy loads. Whether for storage, transportation, or export purposes, our pallets are engineered to provide superior load-bearing capacity, excellent impact resistance, and long service life.
Our pallets are crafted from premium-grade polymers, ensuring they are resistant to moisture, chemicals, and pests—challenges often faced with traditional wooden pallets. Additionally, they are designed to comply with global hygiene standards, making them particularly suitable for industries such as food and beverages, pharmaceuticals, and electronics where cleanliness and product safety are critical. With features like non-porous surfaces, smooth edges, and optional anti-slip designs, Kusum Group’s injection molded pallets not only enhance safety during handling but also facilitate easier cleaning and maintenance. Their uniform dimensions and design also ensure seamless integration with automated material handling systems and racking solutions.
Contact Our Expert Team for Tailored Packaging Support and Solutions
At Kusum Group, we believe in building strong, long-lasting partnerships through responsive service and clear communication. Whether you’re looking for more information about our products, need a custom packaging solution, or want to discuss a business opportunity, our team is here to help.
- product category
download brochure
- Started Operations in Sep'20.
- Latest Machineries and best in class infrastructure.
- Around 8500+tonnes capacity per annum.
- Innovative pallet design to cater the requirements of the modern-day racking systems.
- Specifically designed to cater to the unique requirements of Automotive, Beverages Industries, FMCG/Food, Pharmaceuticals, Agriculture, Logistics.
- ISO standards 9001:2015
- Specifications Of injection molded pallets
| Model No. | Dimensions | Description | Static Load | Dynamic Load | Rack Load | Steel Reinforcement |
|---|---|---|---|---|---|---|
| KP1210REV | 1200x1000x150mm | Single Shot Injection Molded Reversible Pallet With 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 4000 - 6000Kg | 1000-1500Kg(UDL) | 800-1200Kg (UDL) | 4,8 |
| KP12103R | 1200x1000x160mm | Single Shot Injection Molded Non-Reversible Pallet With 3 Longitudinal Runners 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 3000 - 6000Kg | 750 1000Kg(UDL) | 500-1000Kg (UDL) | 4,8 |
| KP12123R | 1200x1200x170mm | Single Shot Injection Molded Non-Reversible Pallet With 3 Longitudinal Runners 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 3000 - 6000Kg | 1000-1200Kg(UDL) | 400-1200Kg(UDL) | 4,8 |
| KP1111EXP | 1100x1100x120mm | Single Shot Injection Molded Non-Reversible Pallet With 6 Longitudinal Runners Recycle PPCP. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 2000Kg | 1000Kg | Ν.Α | 0 |
| KP1050EXP | 1050x1050x120mm | Single Shot Injection Molded Non-Reversible Pallet With 6 Longitudinal Runners Recycle PPCP. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 2000Kg | 1000Kg | Ν.Α | 0 |
| KP12109L | 1200x1100x130mm | Single Shot Injection Molded Non-Reversible 9 Leg Pallet 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 2000Kg | 1000Kg(UDL) | Ν.Α | 2 |
| KP13113R | 1300x1100x170mm | Single Shot Injection Molded Non-Reversible Pallet With 3 Longitudinal Runners 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 4000Kg | 1000-1200Kg | 1000Kg | 4,10 |
| KP1311REV | 1300x1100x150mm | Single Shot Injection Molded Reversible Pallet With 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 4000Kg | 1200Kg | Ν.Α | N.A |
our products
Advantages of KUSUM Pallets
- Comparison between wooden pallets & plastic pallets:
| CHARACTERISTICS | WOODEN PALLETS | PLASTIC PALLETS |
|---|---|---|
| Economic | - Life Cycle 0.5-1.5years - Low Initial Cost - Trips per pallet: low to moderate | Life Cycle 3-5 years Moderate Initial cost, rapid economic payback Trips per pallet: High |
| Performance | - Inconsistent structure - More brittle and frequent breakage risks product damage - Requires assembly by nails which makes pallets loose their rigidity with each use. - Multi-piece structure can be incompatible with ASRS system | Consistent dimensional accuracy, Sturdy & durable structure, One-piece design, higher strength & tough Smooth surface which completely eliminates damage to the product. Compatible with conveyors and many automated handling systems. |
| Sanitation | - Porous and easily absorbs moisture & bacteria - Wood is susceptible to bacterial growth and may damage the products. | Water proof, no moisture and no bacterial growth. Insects cannot penetrate into plastics so there is no requirement of fumigation or heat treatment which saves the cost. |
| Safety | - Nails, Rust & Splinters | No nails or rust or splinters which reduces risk of employee injuries. |
| Aesthetic | - Generic, unattractive designs | Customized color & identification. |
| Environmental | - Not allowed to use in some countries due to environmental laws & policies - Not easy to recycle | Fully recyclable Plastic can be regrind and remoulded into other products. |
Do's and Don'ts for Handling Plastic Pallets
- Do's
- 1. Pallet to be handled ONLY with proper Material Handling Equipments like Stacker/Reach Truck/BOPT/HOPT
- 2. The MHE forks to be inserted at 90 degree only Forks to be inserted only inside the fork pockets
- 3. While using Reach Truck/BOPT speed should be at the lowest while inserting the forks to avoid hitting the edges
- 4. MHE's to be operated only by trained permanent operators
- 5. Load should not be more than that specified by the manufacturer
- 6. Pallet should be protected from direct sunlight it should be always kept inside shaded area. If kept temporarily outside then floor bottom to have proper cover
- 7. Empty pallets to be kept stacked when not in use
- 8. While lifting pallet with load the speed should be minimal
- 9. When Pallet with load kept on floor the gap between two pallets should be min 100mm
- Don'ts
- 1. Do not use overhead cranes or any other non standard equipments for handling pallet
- 2. Do not hit the pallet edges with forks for aligning the pallet. The sharp edges of the forks will damage the pallet
- 3. Do not use BOPT at high speed. While approaching the pallet the speed should be the least to avoid hitting the pallet with force
- 4. Do not allow untrained operators to handle the pallet. The intentional hitting of the forks can do permanent damage to the pallet
- 5. Do not put excess load/No point load
- 6. Never keep pallets in open area under direct sunlight
- 7. Do not throw/abuse the pallet
- 8. Do not unload at higher speed. The pallet may get damaged when landing on the floor
- 9. Do not hit one pallet with the other pallet both in loaded & empty condition
Pallet Testing
- Static Test:
The Goods are loaded uniformly on the pallet placing on a flat surface. The test examines whether the bottom pallet can take total weight.
- Racking Test:
The goods on pallet are loaded uniformly on the warehouse racking system. The test examines the deflection of the pallet when loaded with goods.
- Bending Test:
The test examines the pallet’s strength on bending method. The pallet will be loade on two bars while the upper surface will face with the upper bar. It will test the pallet support Horizontally on the both ends of pallet.
- Dynamic Test:
The goods on pallet are loaded uniformly and moved from one location to another by using hand lift/forklift/stacker. The test examines whether it can hold the goods while subjected to the active stresses.
- Compression Test:
The test examines the strength on bottom support by applying compressive load on vertical direction to bottom part of pallet.
- Drop Test:
The test examines the strength to deform due to drop impact by dropping the pallet in diagonal-line direction from a definite height.
Designed for handling highly demanding industrial logistics, our range encompasses both cleanroom pallets and recycled non-food models.
Our pallets have anti slip option ensures optimized gripping of all types of loads including plastic containers. Some models also offer reinforced deck and skids to maximize life span in harsh environments.
Maximum loads: on high bay racking our heavy-duty pallets ensure minimum deflection and are compatible with automated warehousing systems. They can carry loads of up to 1250 kg on racks and 6 tons static.
Key Highlights
- Manufactured using advanced injection molding technology
- High load-bearing capacity with consistent strength and quality
- Excellent resistance to moisture, impact, and temperature variations
- Compatible with automated handling and racking systems
- Non-porous surface and smooth edges for safe and easy handling
- Recyclable, long-lasting, and cost-effective logistics solution
Technical Specifications
| Parameter | Details |
|---|---|
| Material | High-quality HDPE / PP |
| Manufacturing Process | Injection Molding |
| Dimensions | Customizable (Standard and Heavy-Duty Options) |
| Load Capacity | Up to 2,000 kg (static) / 1,000 kg (dynamic) |
| Design Options | 2-way / 4-way entry, Anti-slip surface available |
| Applications | Warehousing, Food, Beverage, Pharma, Industrial Logistics |
Ideal for
- Food & Beverage Industry
- Pharmaceuticals & Healthcare
- Warehousing & Distribution
- Export & Cold Chain Logistics
- Automated Material Handling Systems
- Food & Beverage Industry
- Pharmaceuticals & Healthcare
- Warehousing & Distribution
- Export & Cold Chain Logistics
- Automated Material Handling Systems
- product category
download brochure
- Started Operations in Sep'20.
- Latest Machineries and best in class infrastructure.
- Around 8500+tonnes capacity per annum.
- Innovative pallet design to cater the requirements of the modern-day racking systems.
- Specifically designed to cater to the unique requirements of Automotive, Beverages Industries, FMCG/Food, Pharmaceuticals, Agriculture, Logistics.
- ISO standards 9001:2015
- Specifications Of injection molded pallets
| Model No. | Dimensions | Description | Static Load | Dynamic Load | Rack Load | Steel Reinforcement |
|---|---|---|---|---|---|---|
| KP1210REV | 1200x1000x150mm | Single Shot Injection Molded Reversible Pallet With 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 4000 - 6000Kg | 1000-1500Kg(UDL) | 800-1200Kg (UDL) | 4,8 |
| KP12103R | 1200x1000x160mm | Single Shot Injection Molded Non-Reversible Pallet With 3 Longitudinal Runners 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 3000 - 6000Kg | 750 1000Kg(UDL) | 500-1000Kg (UDL) | 4,8 |
| KP12123R | 1200x1200x170mm | Single Shot Injection Molded Non-Reversible Pallet With 3 Longitudinal Runners 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 3000 - 6000Kg | 1000-1200Kg(UDL) | 400-1200Kg(UDL) | 4,8 |
| KP1111EXP | 1100x1100x120mm | Single Shot Injection Molded Non-Reversible Pallet With 6 Longitudinal Runners Recycle PPCP. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 2000Kg | 1000Kg | Ν.Α | 0 |
| KP1050EXP | 1050x1050x120mm | Single Shot Injection Molded Non-Reversible Pallet With 6 Longitudinal Runners Recycle PPCP. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 2000Kg | 1000Kg | Ν.Α | 0 |
| KP12109L | 1200x1100x130mm | Single Shot Injection Molded Non-Reversible 9 Leg Pallet 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 2000Kg | 1000Kg(UDL) | Ν.Α | 2 |
| KP13113R | 1300x1100x170mm | Single Shot Injection Molded Non-Reversible Pallet With 3 Longitudinal Runners 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 4000Kg | 1000-1200Kg | 1000Kg | 4,10 |
| KP1311REV | 1300x1100x150mm | Single Shot Injection Molded Reversible Pallet With 100% Virgin Food Grade Hdpe. Perforated Top & Bottom With Anti-Skid Rubber Pads. | 4000Kg | 1200Kg | Ν.Α | N.A |
our products
Advantages of KUSUM Pallets
- Comparison between wooden pallets & plastic pallets:
| CHARACTERISTICS | WOODEN PALLETS | PLASTIC PALLETS |
|---|---|---|
| Economic | - Life Cycle 0.5-1.5years - Low Initial Cost - Trips per pallet: low to moderate | Life Cycle 3-5 years Moderate Initial cost, rapid economic payback Trips per pallet: High |
| Performance | - Inconsistent structure - More brittle and frequent breakage risks product damage - Requires assembly by nails which makes pallets loose their rigidity with each use. - Multi-piece structure can be incompatible with ASRS system | Consistent dimensional accuracy, Sturdy & durable structure, One-piece design, higher strength & tough Smooth surface which completely eliminates damage to the product. Compatible with conveyors and many automated handling systems. |
| Sanitation | - Porous and easily absorbs moisture & bacteria - Wood is susceptible to bacterial growth and may damage the products. | Water proof, no moisture and no bacterial growth. Insects cannot penetrate into plastics so there is no requirement of fumigation or heat treatment which saves the cost. |
| Safety | - Nails, Rust & Splinters | No nails or rust or splinters which reduces risk of employee injuries. |
| Aesthetic | - Generic, unattractive designs | Customized color & identification. |
| Environmental | - Not allowed to use in some countries due to environmental laws & policies - Not easy to recycle | Fully recyclable Plastic can be regrind and remoulded into other products. |
Do's and Don'ts for Handling Plastic Pallets
- Do's
- 1. Pallet to be handled ONLY with proper Material Handling Equipments like Stacker/Reach Truck/BOPT/HOPT
- 2. The MHE forks to be inserted at 90 degree only Forks to be inserted only inside the fork pockets
- 3. While using Reach Truck/BOPT speed should be at the lowest while inserting the forks to avoid hitting the edges
- 4. MHE's to be operated only by trained permanent operators
- 5. Load should not be more than that specified by the manufacturer
- 6. Pallet should be protected from direct sunlight it should be always kept inside shaded area. If kept temporarily outside then floor bottom to have proper cover
- 7. Empty pallets to be kept stacked when not in use
- 8. While lifting pallet with load the speed should be minimal
- 9. When Pallet with load kept on floor the gap between two pallets should be min 100mm
- Don'ts
- 1. Do not use overhead cranes or any other non standard equipments for handling pallet
- 2. Do not hit the pallet edges with forks for aligning the pallet. The sharp edges of the forks will damage the pallet
- 3. Do not use BOPT at high speed. While approaching the pallet the speed should be the least to avoid hitting the pallet with force
- 4. Do not allow untrained operators to handle the pallet. The intentional hitting of the forks can do permanent damage to the pallet
- 5. Do not put excess load/No point load
- 6. Never keep pallets in open area under direct sunlight
- 7. Do not throw/abuse the pallet
- 8. Do not unload at higher speed. The pallet may get damaged when landing on the floor
- 9. Do not hit one pallet with the other pallet both in loaded & empty condition
Pallet Testing
- Static Test:
The Goods are loaded uniformly on the pallet placing on a flat surface. The test examines whether the bottom pallet can take total weight.
- Racking Test:
The goods on pallet are loaded uniformly on the warehouse racking system. The test examines the deflection of the pallet when loaded with goods.
- Bending Test:
The test examines the pallet’s strength on bending method. The pallet will be loade on two bars while the upper surface will face with the upper bar. It will test the pallet support Horizontally on the both ends of pallet.
- Dynamic Test:
The goods on pallet are loaded uniformly and moved from one location to another by using hand lift/forklift/stacker. The test examines whether it can hold the goods while subjected to the active stresses.
- Compression Test:
The test examines the strength on bottom support by applying compressive load on vertical direction to bottom part of pallet.
- Drop Test:
The test examines the strength to deform due to drop impact by dropping the pallet in diagonal-line direction from a definite height.
Designed for handling highly demanding industrial logistics, our range encompasses both cleanroom pallets and recycled non-food models.
Our pallets have anti slip option ensures optimized gripping of all types of loads including plastic containers. Some models also offer reinforced deck and skids to maximize life span in harsh environments.
Maximum loads: on high bay racking our heavy-duty pallets ensure minimum deflection and are compatible with automated warehousing systems. They can carry loads of up to 1250 kg on racks and 6 tons static.
Key Highlights
- Manufactured using advanced injection molding technology
- High load-bearing capacity with consistent strength and quality
- Excellent resistance to moisture, impact, and temperature variations
- Compatible with automated handling and racking systems
- Non-porous surface and smooth edges for safe and easy handling
- Recyclable, long-lasting, and cost-effective logistics solution
Technical Specifications
| Parameter | Details |
|---|---|
| Material | High-quality HDPE / PP |
| Manufacturing Process | Injection Molding |
| Dimensions | Customizable (Standard and Heavy-Duty Options) |
| Load Capacity | Up to 2,000 kg (static) / 1,000 kg (dynamic) |
| Design Options | 2-way / 4-way entry, Anti-slip surface available |
| Applications | Warehousing, Food, Beverage, Pharma, Industrial Logistics |
Ideal for
- Food & Beverage Industry
- Pharmaceuticals & Healthcare
- Warehousing & Distribution
- Export & Cold Chain Logistics
- Automated Material Handling Systems
- Food & Beverage Industry
- Pharmaceuticals & Healthcare
- Warehousing & Distribution
- Export & Cold Chain Logistics
- Automated Material Handling Systems